I present my newest Frankenpattern: the Dottie Pearl! Now with set-in sleeves! I must say, I am chuffed about this dress. I've long wanted to adapt my dottie angel dress pattern (aka Simplicity 1080) for set in sleeves so that I could have a long sleeve option, but have, up to this point, been unsuccessful in doing so. (My muslin attempts in the fall were spectacularly unsuccessful, such that I set the project aside in despair).
A couple of weeks ago, I was browsing fabric.com (like you do) and found this amazing plaid flannel from Robert Kaufmann. It isn't from any of his flannel lines (I'm particularly fond of the Mammoth and Shetland flannels) or part of a larger collection, so I think it must be a one-off. But I loved the colors, and the fact that it was yarn dyed (which means it is a woven with all the colors, rather than printed on one side, like my
Geo Flannel skirt).

I decided I wanted another plaid flannel dress for the cooler months (I'm seriously rethinking my Project 333 approach; I'll discuss more about it at the end of this rotation, I think. I'm still percolating). I also decided I was going to figure out sleeves, because I really wanted something that didn't need an undershirt. It also had become A Thing, the sleevils. I needed to just figure them out already. (And for the record, I know how to set in sleeves and have done it many times, but I'm very picky about how set-in sleeves fit in a woven fabric, and that was the part I couldn't get right).
Fortunately, I had two things in my favor: enough unloved fabric in my bin to play around with (I hate muslining generally, because it feels like a waste of good fabric, but I had a length I'd bought a couple of years ago that I've fallen out of love with, and was just sitting, taking up space), and also a pattern that seemed like might work to adapt with sleeves.
What I really wanted was my dottie angel frock with set-in sleeves. But I started with the
Green Bee Pearl Shift dress pattern (readers may remember my chambray fail with this pattern in the late summer). I decided that even if the body of the dress didn't work, it might be useful to see if the sleeves and shoulders did work on me. The
Summer Jazz dress that I'd tried previously doesn't fit me well in the shoulders and arms, so I didn't want to try and tweak that fit. The Pearl dress seemed semi-fitted enough to give it a go.
My first mock up was to simply make up the Pearl dress as drafted, but I rotated the bust darts into bust tucks, and cinched the back with elastic, ala dottie angel, and added patch pockets. I was happy with the fit of the sleeves and the shoulders, but the bust tucks looked really weird, and the dress just hung oddly on me. As drafted, the Pearl is a swing-type shift dress; the semi-fitted stuff just wasn't working.
For my second attempt, I decided to put the shoulder part of the pattern on top of my dottie angel and merge the two silhouettes. I kept the neckline of the Pearl dress, and the shoulder and armscye, and merged it with the body of the Simplicity 1080. I cut the Pearl sleeves at the long length. The sleeves came out slightly short (they are more like bracelet length), but the rest of the fit was great. I decided it was good enough to go ahead on the flannel.
I will state for the record that this flannel was kind of a bug-bear to get lined up for plaid matching. It kept wanting to go off-grain, and it is just loosely woven enough to slide around a little even with careful (and repeated) pinning on both sides of the fabric.
I also had to get creative with cutting in order to get the dress cut out of the three yards I had. (I turned one side of the selvage to the middle, just enough to get the dress out, and then cut the sleeves flat from the other side of the selvage. I had plenty left to get the pockets out, and still have about half a yard in my bin).
That said, all my sides match up pretty well (the shoulders, not so much, oh well. Can't win them all!) and I'm quite pleased with the finished dress.
I set the sleeves in flat, like you do with knits, and am very happy with this method. It made lining up the side seams a bit easier too, I think. I did trim the seam allowance on the sleeve cap down to 1/4" and zig-zagged all my edges to make the fit more comfortable.
The sleeves do look better rolled up a few times, but I'm okay with that. I could taper them to the wrist more next time to get a more fitted sleeve. I added 1" of length to the sleeve, but could probably stand another inch. Word to the wise: I have extremely short Hobbit arms, so if you have normal length arms, and want long sleeves from this pattern, you will need to add quite a bit of length. The "3/4" sleeve is more like elbow length, fyi.
Boo kept petting me this morning and oohing and ahhing over the dress, so at least someone likes it! (He has a pair of flannel lined jeans and asked me immediately if it was the same kind of fabric as the inside of his jeans--smart kid!) I'm working on a simple black cowl that I hope to wear with this dress soon.
I have some spring projects that I'm actually excited about making up--I've been a little burned out on my 1080 dress pattern for a bit now, and this gives me the variety I've been craving. I also have a
knit dress pattern I'm going to try (thanks for the idea,
Masha!) and some Art Gallery knit fabric burning a hole in my bin to use with it. I'll have to pull up my big girl panties before I do so, however, as knits still make me crazy. Sounds like a good first week of Lent project, right? (kidding)